Joulemeter (JM3)

Description

The joulemeters used in Shell Eco-marathon are custom built for Shell and are not available for purchase. The joulemeter (JM) measures voltage across the + and – bus bars and current through the bus bars. The JM calculates joules from measure of voltage, current, and time. The JM will be used in all Shell Eco-marathon energy classes to measure electrical energy flow. Firmware in the JM measures the following;:

Positive and negative joules,

Totalized joules,

Total number of starter motor activations (ICE vehicles),

Total starter run time (ICE vehicles), and

Totalized starter joules (ICE vehicles).

3D model

Download as STL file

Download as STEP file

Installation before event

Joulemeter location in vehicle and other considerations

Prior to arrival at the event, teams should identify a location to accommodate the Joulemeter near to the battery.

The Joulemeter may be secured with cable ties, Velcro or other suitable method.

The LEDs of the Joulemeter must be visible when looking into the engine compartment.

The Joulemeter “On” switch located on the top of the Joulemeter must be accessible.

Installation at event

Disconnect the battery from the vehicle electrical system.

Using the provided spade lugs or equivalent, connect the positive and negative leads in and out of the Joulemeter.

Secure the Joulemeter with Velcro or cable ties ensuring the LEDs are visible and the on/off push button is accessible.

Reconnect the battery to the vehicle electrical system.

For Urban Concept ICE vehicles: onnect the CAN cable to the Joulemeter and the On-Board Computer (OBC).

ICE

For all ICE vehicles, the Joulemeter should be installed between the vehicle’s accessory battery and the vehicle’s electrical system. As shown in the figure below, both the positive and negative battery leads pass through the Joulemeter.

For Prototype ICE vehicles, no Joulemeter data cable will be used. Installation diagram: Joulemeter installed in BE

For Urban Concept ICE vehicles, wire the Joulemeter data cable in series to the Liquid Flowmeter using two CAN cables and a T-Splitter mounted on to the LFM. Connect the Joulemeter as the second device following the Liquid Flowmeter. At the Backbone, use the connector marked „SENSOR“. For the JM3, use the USB cable for charging only! See charging instruction below.

For ICE vehicles using hybrid technology with a Supercap, a second JM3 will be used to measure Supercap voltage. Install wires from the Supercap positive and negative leads to the JM3 positive and negative input connections. Connect the JM3 to the CAN network with the help of the T-Splitter and an additional CAN cable. There is no required order of JM3s in the CAN connections.

Joulemeter electrical installation (ICE)

See also ICE installation schematics

BE

For all BE vehicles, the joulemeter should be installed between the propulsion battery and the vehicle electrical system. As shown below, both the positive and negative battery leads pass through the Joulemeter.

For BE Prototype vehicles, no data cable will be used.

For BE Urban Concept vehicles, connect the JM3 data cable to the „SENSOR“ outlet of the Backbone. For the JM3, use the USB cable for charging only! See charging instruction below.

See also BE installation schematics

H2

The Joulemeter should be installed between the accessory battery and the vehicle’s electrical system. As shown below, both the positive and negative battery leads pass through the Joulemeter.

For Prototype Hydrogen vehicles, no Joulemeter data cable will be used.

For Urban Concept Hydrogen vehicles, connect the JM3 data cable to the „SENSOR“ outlet of the Backbone. For the JM3, use the USB cable for charging only! See charging instruction below.

For vehicles with a Supercap, a second JM3 will be used to measure Supercap voltage. Install wires from the Supercap positive and negative leads to the JM3 positive and negative input connections. Connect the JM3 to the CAN network with the help of the T-Splitter and an additional CAN cable. There is no required order of JM3s in the CAN connections.

See also H2 installation schematics

Handling

LED Measurement
❶	Device off
«❶»	Error
«❶»	Initializing
❶	Measuring
«❶»	Resetting Values
LED Battery
❷	Device off
«❷»	low Battery, charging
«❷»	Charging
«❷»	Charging Complete / Operates without battery (Blinks twice followed by pause)
❷	Low Battery
❷	Charge Battery soon
❷	Battery well charged
On/Off Switch
Turn the Joulemeter on before going on track and switch it off after you returned
Reset Button
will be handled by technical team if needed

Charging the JM3

For Urban Concept Vehicles, The JM3 will be supplied with a fully charged battery. If the device is only switched on when connected to a running OBC, the battery will last for the whole event.

For Prototype Vehicles,

charging process is under development at the moment

A fully chargend Batery will last for at least 4 hours.

Charging a fully depleted battery will take about 3 hours.

Characteristics

Dimensions	91.25mm x 85.5mm x 36.5mm (excl. plug)
Weight	300g
Battery lifetime	Fully charged to Low Battery > 4 hrs
Nominal current range	±300 A
Max. pulse current (1 sec)	1500 A
Nominal voltage range	±450 V